Everybody needs a carpenter in their lives be it Jesus or the union variety. It turns out that posterboard or matting just wasn't going to cut it (ha! cut! as in cutting with a saw). Matt the carpenter and I took a trip to Home Depot and found some sheets of particle board. I can't recall the name of the wood but it's the kind that's commonly used for dresser drawers.
I'm glad I enlisted his help because he said that it was pretty complex and he's been a carpenter for around 20 years. We (well, he) carefully marked the measurements and used a circular saw and a circle bit. Then, he used Liquid Nails to adhere the wood to the plastic. It made a huge difference. I dont have to worry about the plastic floors bending and breaking.
Thanks for your help, Matt aka "Thew."
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